Nice read from OCN (as always).
Remember that 140mm fan that I had drawing in air from the bottom and it hardly had any effect on GPU temps? Well about a week ago I did more or less what that OCN guy has done - make the 140mm stand straight to be in line (angled slightly up) with my 200mm front intake. To be precise, the GPU's edge is practically RESTING on my fan keeping it steady. Yay, no more whiteboard-marker-support-stick for the GPU. I've also put my spare blademaster just under the DVD drive as an intake to balance out my 120mm+200mm exhausts. There's no fan mount there so I...err...just kinda
pushed it into place till it stopped moving. Who says you need to secure fans with screws/etc, as long as it doesn't vibrate like crazy or get loose it's fine
The problem was that the 200mm wasn't blowing air hard enough (even with my HDD cage removed) for fresh air to reach the GTX580's air-hungry dual fans. So in theory, the 140mm fan's job is to greatly accelerate the air being taken in by the 200mm - and it works! Works far better than trying to take in air through the bottom. I'll post pics and some results when I get home
But I probably wouldn't do something messy like try to cut out my rear fan grill. Granted, all it does is hinder the rear fan's full performance. But for people like us who're running our CPU's with a SINGLE fan in push, the rear fan is needed to exhaust the air out. I would only agree with completely removing the rear fan + grill if you have a push-pull setup on the CPU, e.g. Hyper212 + 2x120mm's or a V6/V8/D14/etc.
edit: noob question, how do people get such a clean cut on their metal cases? I've never cut metal...or hell, even wood...(didn't take any workshop classes back in school, I stuck to science/math/etc). What tool(s) do they use? When I get the chance I want to make my CPU cut-out larger and possibly remove the rear fan grill.