You may have not noticed recently, but Earth's pretty big, and the United States is rather removed away from the action in North America. In order for the word's largest economy and most powerful country to remain it's lead role in global affairs throughout the 21st century, the US needs next generation power projection. This comes in many forms, but one of the key ones through the 2070s will be our forthcoming new bomber, the B-21 Raider.
Recently Northrop Grumman, the lead contractor, began hiring and expanding facilities for the B-21 at the historic Air Force Plant 42 in Palmdale, California, where the Space Shuttle, B-1B Lancer, B-2 Spirit, XB-70 Valkyrie, SR-71, F-117, U-2 and X-47B were all built.
Production of the first 20 will commence in the next couple of years after the new mass production facilities are complete
http://www.latimes.com/local/califor...htmlstory.html
A top secret desert assembly plant starts ramping up to build Northrop's B-21 bomber
November 10th
A once-empty parking lot at Northrop Grumman Corp.’s top secret aircraft plant in Palmdale is now jammed with cars that pour in during the predawn hours.
More than a thousand new employees are working for the time being in rows of temporary trailers, a dozen tan-colored tents and a vast assembly hangar at the desert site near the edge of urban Los Angeles County.
It is here that Northrop is building the Air Force’s new B-21 bomber, a stealthy bat-winged jet that is being designed to slip behind any adversary’s air defense system and deliver devastating airstrikes for decades to come. The Pentagon is aiming to buy 100 of the bombers by the mid-2030s for at least $80 billion, though the exact amount is classified.
Northrop won the bomber contract in 2015, but the pace of activity is ramping up sharply under an Air Force budget that has reached $2 billion for this fiscal year.
Construction crews are getting ready to add 1 million square feet to the plant, a 50% increase over what is already a huge facility that is protected by razor wire-topped fences, electronic sensors and military air space surveillance, according to interviews and government documents.
The project marks a sharp turnaround in the fortunes of the Southern California aerospace industry, which has been atrophying since the end of the Cold War. It was widely assumed that the region would never again be home to a large aircraft manufacturing program and now it has one of the largest in modern history. The program is breathing new life into an industry that once defined the Southern California economy.
The bomber — dubbed the “Raider” — is expected to become Northrop’s largest cash cow, which could run for two decades if it does not encounter technical or political setbacks. But it will be competing with other nuclear and nonnuclear modernization programs for limited defense funds — a cutthroat political contest.
Northrop has 3,000 employees at the Palmdale plant and is still hiring at a rapid clip. By late 2019, the operation will have 5,200 employees at the site, Kevin Mitchell, deputy vice president of global operations, recently told a Lancaster Chamber of Commerce meeting.
The facility also produces Northrop’s high-altitude surveillance drones, the Global Hawk for the Air Force and the closely related Triton for the Navy, as well as the center fuselage for Lockheed Martin’s F-35 Joint Strike Fighter. Company officials declined to be interviewed on the B-21, citing Defense Department restrictions.
The Palmdale factory is part of the Air Force’s massive Plant 42 operation, where some of the nation’s most secret warplanes have been built, including Northrop’s flying wing B-2 bomber.
The B-21 program is not just secret but “special access,” setting a much higher bar on who can get a clearance and how data are stored, among much else. An executive conference room at the plant is actually a high security windowless vault, where a massive conference table is surrounded by three dozen leather chairs and the walls are adorned with large photographs of the company’s long line of weapons. No cellphones are allowed in the room.
Heavy bombers, particularly those capable of carrying nuclear weapons, have been among the most controversial military projects in U.S. history. When the B-1 bomber was rolled out, pacifists attempted to throw themselves under its wheels. The Northrop B-2 stealth bomber gave Congress sticker shock with its $1-billion-per-plane manufacturing cost.
By contrast, the B-21 so far is slamming through the political system with few obstacles with a projected cost of $550 million per plane, translating to production costs alone of $55 billion, according to staff at the House Armed Services Committee. The dollar amount for research and development is highly classified, Under Secretary of the Air Force Matthew Donovan said in an in interview.
The service is committed to releasing that cost information as soon as possible, Donovan said, “but we have to balance that with protecting the capabilities of our aircraft against potential adversaries.”
Even more highly classified are the technical details of the future bomber.
A crude drawing of the plane released by the Air Force seems to resemble the company’s B-2 bomber, but Donovan and others say the new plane is not a derivative but a “clean sheet” design. It is supposed to carry nuclear weapons, though the Air Force does not plan to certify it for such missions until two years after it first becomes operational, a cost-saving decision that the House Armed Services Committee criticized in a 2013 report.
Evading more capable future radar systems is a singular requirement. When the B-2 was built, some experts claimed it looked no bigger than a hummingbird on a radar screen. The B-21 would have to be even stealthier. The preliminary design of the bomber’s stealth characteristics was “investigated in detail against current and anticipated threats,” according to a Congressional Research Service report released in June.
The plane will be operated either by an onboard crew or autonomously, the report said. Without a crew, the bomber could linger much longer over targets, requiring fewer sorties and holding an enemy hostage much longer. Unlike the B-2, it is planned as part of a “family of systems,” implying that it would fly with other aircraft or weapons systems, though government officials declined to say anything about it.
The B-21 will benefit from much more sophisticated, faster and cheaper computer systems, as well as software, said Don Hicks, who was Northrop’s senior vice president for research during the B-2 era and later served as the Pentagon’s research and engineering chief. He said Northrop developed crucial technology in its X-47B drone, an experimental jet that made history in 2013 with the first autonomous landing on an aircraft carrier.
“The B-21 is much better than the B-2,” Hicks said. “It has a lot of capability built into it that the B-2 doesn’t have.”
The B-21 is being marketed as a replacement for the Air Force’s aging bomber fleet, which dates back to the 1960s for the B-52 and the 1980s for the B-1. The Air Force says potential adversaries are improving their air defense systems and it has to find new capabilities to ensure it can hold them at risk. Even if the Air Force gets all 100 bombers now planned, it will end up with a smaller fleet than it has now.
The Pentagon fears a repeat of the B-2 bomber program, in which the nation invested $20 billion in research and development with a plan to buy 132 airplanes. The plan’s cost ballooned and the Cold War ended just before production began, leaving even the Defense Department questioning why it was needed. In the end, the Air Force got only 21 aircraft, which forced it to keep using the older bombers.
The B-21 also faces a tough road ahead because of competing programs. The Pentagon has plans to update every leg of the nuclear weapons complex, including warheads, missiles and submarines, at an estimated cost of $1.2 trillion, according to a Congressional Budget Office estimate released Oct. 31.
Unlike many strategic weapons systems, such as submarines or intercontinental ballistic missiles, bombers are in use daily on missions in the Middle East. More than a decade of war in Afghanistan, Iraq and Syria have made clear that bombers play a big role in limited conventional war.
The ultimate success of the program will depend on continued government support and cost controls. The Air Force considers the bomber one of its top three priorities, along with the F-35 and a new aerial refueling tanker.
So far, the program has received all the money that President Obama and President Trump have requested. Last year, two dozen members of the House — a colorful political mix of conservatives and liberals — sent a letter to appropriation committee leaders asking them to maintain funding for the bomber.
The only grumbling has surfaced from Sen. John McCain (R-Ariz.), chairman of the Senate Armed Services Committee, who has pressed for more disclosure about the cost of research and development. The Air Force has resisted, arguing it would disclose the scope of the technology development underway.
To help keep Northrop on schedule, the Air Force is managing the B-21 through its Washington, D.C.-based Rapid Capabilities Office, which is intended to cut red tape, said Donovan, the undersecretary. The Air Force is requiring that any design changes, which often slow progress and increase costs, be approved at a higher level than is typical.
Building bombers under the black budget is not unprecedented. The U.S. government didn't lift the veil on the B-2 program until a decade after it had begun, revealing one of the largest weapons development efforts since the Manhattan Project produced the atomic bomb in the 1940s.
The Air Force and Northrop went to great lengths to conceal even the smallest detail of the B-2 program. Many suppliers had no idea they were making parts for the bomber. The government created dummy companies that ordered the parts, which were often picked up in the middle of the night by unmarked trucks.
Northrop made a bold decision a decade ago when it decided against teaming up with either Lockheed Martin Corp. or Boeing Co., going it alone. That led to Boeing and Lockheed, the nation’s two largest defense contractors, teaming up against Northrop. When they lost that competition, it left Northrop with 100% of the prime contract profits, not having to share it with a partner.
“I said we don’t need either of them,” said a person who was involved.
In addition to the major work in Palmdale, parts of all sizes will pour from factories in California and across the nation. The bomber, like other big-ticket aircraft programs before it, will probably spur new housing and commercial development. Mitchell, Northrop’s vice president, told the Lancaster Chamber of Commerce that the company is working with local leaders to make sure employees have access to services and amenities they want.
The company, for example, is working with Antelope Valley College, which recently developed an eight-week training program for aircraft fabrication and assembly, said Liz Diachun, a college spokeswoman. The vast majority of the college’s aircraft fabrication graduates go to Northrop. The college even has a bachelor’s degree program with a course on the theory of “low observable” technologies.
Northrop’s website has 272 jobs posted for Palmdale, including flight test engineers, machinists, aircraft electricians, composite technicians and low-observables mechanics. Many postings have multiple openings.
But the B-21 will probably not have the economic power of past defense programs. The industry is more efficient now, with production using more robots and other automated machinery. In 1992 when Northrop’s B-2 bomber was near its peak, the company had 9,000 workers at a now-shuttered plant in Pico Rivera and an additional 3,000 in Palmdale. The entire B-2 program employed 40,000 across the nation.
The mix is also changing. In the B-21, Palmdale already has as many workers as the B-2 and is headed higher, suggesting that its role will include not only final assembly but a significant amount of parts or process work. Although the plane is being assembled at Palmdale, the Northrop program office is located at another major company aircraft facility in Melbourne, Fla.
Manufacturing engineering work is being planned in Palmdale, while Melbourne serves as a design center. A longtime aerospace industry veteran said Northrop has also opened a modest B-21 engineering office at its plant in El Segundo, because it is challenged to find all the engineers it needs in Florida.
Mike Blades, a securities analyst with Frost & Sullivan, said he believes that about 30% to 50% of the Air Force’s $2-billion bomber budget for fiscal 2018 is flowing through Northrop.
“By far, it is going to be the largest source of their funding,” Blades said. “It is going to be a big deal for a long time. You are talking $2 billion and they are just in research and development.”
Investors have taken close note. Since the company was awarded the contract in October 2015, Northrop shares have nearly doubled, outpacing industry rivals over the same period.
Northrop Chief Financial Officer Kenneth Bedingfield earlier this year told securities analysts that the company’s restricted activities, which refer to secret contracts such as the B-21, made up more than 20% of sales last year.
“I will tell you that it is a nicely growing part of our business,” he said.
Good stuff huh? If you've made it there far and aren't up on things, you may be wondering what the B-21 Raider is.
The best way to describe that is to describe what it isn't first, and this is going to involve some history. Although originally touted as "B-2.1", or in other words, the B-2, 2016 Edition... it is not the B-2. It is both more and less ambitious in different ways.
The History of the B-2
It's fairly common political knowledge that in the 1980 Presidetial campaigns, Ronald Reagan hit Jimmy Carter hard over the cancellation of the B-1A Bomber (a bomber that Reagan would revive and transform into the B-1B lancer, the backbone of the US bomber force, a few years later). The reason Carter cancelled it was because as President he knew the Air Force was working on a quantum leap ahead in the form of the B-2 Program (then known as the Advanced Technology Bomber), approved in 1979. There would be no point for the US to procure the B-1A as a strategic bomber, only to replace it with the B-2 a few years later, or so he thought. So carter killed the B-1 program prublically, without a public replacement. To the country, it looked like the US would rely on B-52s and F-111s, which of course, was not the case. This had echos of the "Cruiser Gap" and "Missile Gap" of presidential campaigns prior.
Northrop won the Advanced Technology Bomber program, that produced many different designs. Below is the 'Final' 1988 B-2 design, and Lockheed's Senior Peg proposal, which if you look carefully, has features much like the Lockheed Martin F-117 (except bigger and wider).
The below image is the most relevant to this historic discussion (which will return to the B-21 shortly).
The "Final" B-2 design was decided t be the High Altitude Penetrator design marked there, which looks very much like the B-2, with different intakes and a different aft design. But that was not to be.
While the ATB program was focused on a high altitude strategic bomber, around the same time the Air Force was ALSO working on a seperate Low Altitude Penetrator Bomber. Whereas the ATB would fly at 60,000+ feet, the LAP Bomber would go under enemy radar and defense (particularly SAMs designed for high altitude strategic bombers) and fly as low as 300 feet. To do this is a completely different technical challenge.
In the mid 1980s, the LAP Bomber was canceled and in the biggest mistake of the entire ATB program, it's requirement merged into the ATB. And thus, the "High Altitude Penetrator Bomber" received a very late redesign that changed intakes, surfaces and added the sawtooth edge that produced the B-2 that we know. This design was a compromise of mismatched requirements. The B-2 cannot fly as high as the HAP design, nor as efficiently (less range). While it can (could, feature was since removed) fly as low as 300 feet to perform the Low Altitude Penetrator mission, it was slower and far less stealthy in doing this than the LAP Bomber design. The entire final design, while still far more stealthy than the F-117 or any other aircraft to that point, was less stealthy than the HAP.
Other requirements also snuck in. Most outrageously, the Air Force decided that improved Soviet Air defenses meant that the US might one day need the B-2 to be capable of toss bombing. What's toss bombing?
Yes. And now your B-2 Stealth bomber, originally a high altitude stealthy strategic bomber, now must be capable of air-show quality acrobatics at 300 feet. The result though is that the B-2 is a staggeringly manueverable aircraft (a feature helped by it's flying wing design).
The ATB program was one of the largest US Defense Industrial programs since the Manhattan project and on the scale of Project Apollo. The US set up hundreds of dummy corporations and bought from suppliers parts that the suppliers had no idea what they were for. But feature creep ultimately doomed it to just 20 Aircraft.
The B-21 is designed excplitly to not be that. The B-21, while a large program, is designed explicitly NOT to be a technology breakthrough / moonshot program. It is designed to leverage already developed technologies on a modern platform. It is evolutionary, not revolutionary. That means, in contrast to the B-2 program's historic scope (again, comparable to the Manhattan project), this is "just" a decent sized Air Force military-industrial program.
What is the B-21
The B-2 will be the last aircraft replaced by the B-21 (and probably late model, "Advanced" Block B-21s). The real purpose of the B-21 is the fact that the B-1B Lancer fleet, the workhourse of American airpower during the War on Terror and Iraq Wars, will need to start retiring in the late 2020s due to age and wear on their complex frames.
This "hidden" cost of the Wars in Iraq and Afghanistan is that every airframe family lost about a third of it's projected life time. And it should be of no secret as to why. The B-1B was designed for war with Russia and the occasional police action. Despite being very good at it, it was not designed for orbiting cities to do close air support, for 8 hours a day, for 15 years on end. An airplane is not different than any car in this respect. No matter how well you take care of it, excess use leads to wear and tear that can't be fixed.
Because it takes so long to get aerospace programs off the ground, the US started discussing replacing the B-1 a decade ago.
But simply restarting the B-2 production line, i.e as "B-2.1", was also a non-started. Put aside the feature creep issues that increased costs enormously, the B-2 has some seriously dated features that aren't even apparent.
First and foremost, it's enormous. When the B-2 (and B-1B) were produced, precision guided munitions were in their infancy, so enormous bomb loads... "carpet bombing" was still the order of the day. But today? The B-1B, B-52 and B-2 never fly with anything remotely approaching their full capacity, because doing so would hinder their endurance on a tank of fuel, and precision bombs have made the entire idea of dropping 20 bombs to hit one thing obsolete.
Secondly it's a four engine aircraft. That means for a single B-2 to fly, all four engines have to be in working order. It also means in order to buy it, you're buying four times the expensive engines as number of aircraft, plus spares of probably around 25% of the entire fleet.
Thirdly, it is a product of the 1980s and 1990s, just like the F-22 (and notably, very UNLIKE the F-35). That means there is no modularity, no open arctecture, and are difficult to upgrade. The B-2s were largely gutted except for their mechanics and airframes, over the last 10 years, as their computer systems were replaced with modern ones, but it is not an aircraft designed from the outset to be upgraded, or software driven.
So what is the B-21 likely to be to answer all of these?
-> It will be smaller than the B-2. Probably 1/2 to 2/3rds the size. This is a good thing, because it'll make them cheaper to buy than the B-2 (aircraft cost is a function of size), and because the lost payload mass is wasteful this day in age.
-> It will have two engines instead of four. The engines will likely be non-afterburning variants of the F135 engine from the F-35. Two engines is critically important to the program as it will hugely drive down procurement costs while increasing readiness rates of the B-21 once delivered. With a fleet of 100 B-21s, the air force will need to buy 200 engines + about 50 spares. If it were instead a 4 engine aircraft, it would need to buy 400 engines + 100 spares. This makes the program far more economical. Furthermore the F135 engine itself, a technological marvel, is at the upper end of the thrust of what a two-engine aircraft with a pair would be capable of, and it has far fewer parts than the F118 design of the B-2, which will make it easier to maintain.
-> In its bombing role it is being designed soley as a High Altitude Penetration Bomber (which is why its design is nearly identical to the HAP design from the B-2 program), with none of the weird tacked on requirements the B-2. This will make it stealthier, and have significantly increased endurance compared to the B-2. It will also operate at a maximum altitude of least 10,000 feet higher.
-> It is going to be way, way more than just a bomber. There is a lot more on this link here, but the bombing role is almost secondary to the B-21's role as a super stealthy sensor, intelligence gathering, and battlespace control hub.
http://www.thedrive.com/the-war-zone...s?iid=sr-link2
It's hard to understate how important this is, especially for a system that is planned to fly into the 2070s or 2080s, and is without a doubt the one "must have" feature that justifies this program more than anything else."It also means the B-21 will be able to loiter above the tactical aircraft air combat environment below. As such it could act as a communications and data link connectivity node, sucking up information from the F-35's, F-22's, and one unmanned combat air vehicle's proprietary and stealthy data links. It can then connect these aircraft below by rebroadcasting updates of a "fused" common battlefield picture on each of their individual waveforms.
They could also convey the battlefield information from stealthy assets below up to satellites above where it can be pushed around the theater and beyond for real time exploitation. In essence, this will allow the B-21 to act in a similar role as a Battlefield Airborne Communications Node (BACN) for stealthy assets whose sensor information will be among the most critical as these assets will be deployed the farthest forward over the battlefield.
This concept, which has been cryptically touted in multiple organizational concept charts in recent years, solves a number of problems and fits in with two high priority USAF initiatives. Those include focusing on networks and information sharing, as well as morphing from a platform-centric fires and intelligence gathering strategy to a "distributed" one."
Missiles are getting better. Sensors are getting better. How many B-2s did the US use against Saddam Hussein in Iraq in 2003? Something like two of them. And it was 2 during the Kosovo War in 1999. Putting all your eggs in one basket - like say a huge bomber with a big bomb load - introduces too single point of failures that the Pentagon, upon advisement from think tanks, is rapidly moving away from. The idea is that everything is a sensor, and everything has a missile, so if one fighter or one bomber get shot down, the ability to strike is barely diminished. In one scenario, a B-21 might not even be carrying the bomb, and instead task a drone to do i. Instead of 1 bomber with 40 bombs, more likely you'll see 10 drones with 4 bombs. That's the idea.
This is important because the US ALSO, seperately, needs to replace a host of Command and Control Aircraft build on Boeing 708 Jetliner platforms, like the E-8 JointSTARS and the E-6 Mercury. The Pentagon has played with over the years, successors based on 757 and 767 jetliner platforms, as well as Gulstream Business jets, but now has settled it seems, on using the B-21 + drones in tandem, again, to reduce a single-point-of-failure scenario. While the B-21 might not do all that a legitimate E-8 successor could do, it in tandem with specialized drone, with data fused, could do the job and then some.
-> Consistent with this, the B-21 will be "optionally manned". Drone Mode is the biggest question of the program, because it could seriously increase costs, but it is believed Northrop double dipped on the X-47B program (below) with intent of applying lessons learned to the B-21. But why do drone mode at all? Because the B-21 is being built as an open architecture platform, and as advancements in AI come to pass in decades ahead, it may be the case that the B-21 becomes permanently unmanned, and retrofitted B-21s become drone strategic bombers. If the US didn't design this in from the start, it would be very difficult to add it on say, after 2045 or so, when the B-21 fleet will have another 30 or 40 years of life left to it. More likely the US would have to do a new bomber program.
The B-21 Raider has a long, long way to go before it. The facilities to make it won't even be done before 2019. The first flight probably won't be until 2022 or so. The first 20 won't be delivered until 2025. And then the US will take ownership of ~20 per year thereafter. And the buy of 100 is preliminary. It is likely the US will need to replace all 66 in service B-1B lancers, eventually all 76 B-52s, and at the very end, 20 B-2 Spirits. That is 161 bombers to replace. Furthermore the centrist Center for a New American Security, in their study of US strategic, found the following:
https://scout.com/military/warrior/A...bers-101459780
So the US is aiming to build more. A lot more. Good thing then, it or its demonstrator probably has already been flying for a few years.Based on the need to fill out 10 squadrons of 12 aircraft each for 10 Air Expeditionary Force wings, the Air Force would need a total of 120 combat-coded B-21 bombers.
“While each AEF comprises an assortment of tactical, strategic, and logistical aircraft, the current Air Force force structure is unable to meet the requirement to supply each AEF with one bomber squadron made up of a minimum of 10 and optimally 12 bombers,” the authors wrote.
“Should one deploying squadron rob another of its aircraft to meet requirements, the robbed aircraft will not be available for scheduled maintenance and training evolutions of the home-based AEF. Such conditions also create the accelerated demise of the force as the smaller numbers of aircraft are used at ever-increasing rates. Therefore, it is important to establish a baseline of 12 combat-coded bombers per squadron, and 10 squadrons to fill out the 10 AEFs, resulting in a minimum requirement of 120 combat-coded bombers.”
But even 120 combat-coded bombers would get the United States part way to a force that could conduct a full-scale air war against the Russian Federation.
“An air campaign against Russia is projected to last 180 days at a minimum and would require nearly 260 bombers,” the authors wrote.
The CNAS study more or less directly mirrors earlier Congressional testimony from senior Air Force leaders. Testifying before the House Armed Services Committee on May 25, Lt. Gen. Arnold [4] W. Bunch Jr., military deputy, Office of the Assistant Secretary of the Air Force for Acquisition, said that 100 B-21 bombers is the floor of the Air Force requirement.
“It’s not just a hundred to go do missions,” Bunch told the House Armed Services Committee on May 25 [5].
“It’s at least a hundred to do all the training, to do the depot maintenance.”
The Air Force also agreed that the service might need as many as 258 B-21 bombers in the nightmare scenario of a war with the Russian Federation.
“Those numbers aren’t incorrect,” Lt. Gen. Jerry D. Harris, Air Force deputy chief of staff for strategic plans and requirements, told the Congress.
“We do agree that probably 165 bombers is what we need to have.”
Very interesting project. It's going to be very interesting how this competes in the budget environment a decade down the line.
Happy Thanksgiving, friends.